Honeywell PD45 Industrial Label Printer
Honeywell PD45 is a rugged, high-performance industrial barcode label printer offering both direct thermal and thermal-transfer modes at 203 dpi or 300 dpi, delivering print speeds up to 250 mm/s (10 ips) for 203 dpi and 200 mm/s for 300 dpi on the PD45S variant. Built around an ARM Cortex‑A7 processor with 128 MB Flash and 128 MB DDR3 memory (plus USB‑expandable storage), it supports up to 450 m ribbon rolls and 8‑inch media, minimizing media changes and boosting throughput The sturdy all‑metal chassis, front-access printhead, and dual‑sensor positioning (accurate to 0.5 mm on PD45S, 0.75 mm on PD45) ensure precise, durable operation in harsh environments.
With flexible connectivity options—USB device/host, RS‑232, Ethernet (standard on PD45C/S), and optional Wi‑Fi, GPIO, serial, or parallel—and command language support including C#, DPL, IPL, ZSim2, DP, Fingerprint, XML, and PDF, it integrates seamlessly into enterprise systems (SAP/Oracle, BarTender, NiceLabel, Honeywell Operational Intelligence). Users can run on-board workflows and manage printing directly via touchscreen (PD45S) or keypad display (PD45), making it ideal for manufacturing, logistics, healthcare, retail, and government facilities.
Description
Honeywell PD45 Industrial Label Printer
Specifications
Print Engine & Performance
- Print method: Direct Thermal & Thermal Transfer
- Resolutions: 203 dpi (8 dots/mm) or 300 dpi (11.8 dots/mm)
- Print speeds:
- 203 dpi: 50–250 mm/s (2–10 ips);
- 300 dpi: 50–200 mm/s (2–8 ips) for PD45S; slightly lower (up to 200 mm/s) for PD45
Processor & Memory
- CPU: ARM Cortex-A7 800 MHz
- Flash / RAM: 128 MB / 128 MB DDR3; plus USB-expandable storage (FAT16/32)
Media & Ribbon Capacity
- Max print width:
- 203 dpi: 108 mm (4.25 in);
- 300 dpi: 105.7 mm (4.16 in)
- Roll capability: Up to 203.2 mm (8 in) diameter; core IDs 25.4 – 76 mm depending on label type
- Ribbon: Supports 450 m max, wax/mixed/resin; core ID 25.4 mm (1 in)
- Label width: 20 – 114 mm; minimum length ≈ 5 mm (tear mode), 38 mm with cutter
- Media thickness: 0.076–0.255 mm (PD45S supports up to 0.255 mm)
Connectivity & Interfaces
- Standard:
- USB 2.0 device & host,
- RS‑232 serial (115.2 kbps),
- Ethernet 10/100 Mbps (PD4500C/PD45S)
- Optional/Upgradeable:
- Wi‑Fi (802.11a/b/g/n/ac), dual serial (RS‑232/422/485), GPIO, parallel port
Command Languages & Print Formats
- Languages: C#, DPL, Direct Protocol (DP), Fingerprint, IPL, ZSim2 (ZPL-II), XML-enabled (SAP/Oracle), PDF
- Supported Barcodes: All major 1D & 2D symbologies (QR, PDF417, Data Matrix, GS1-128, UPC/EAN, etc.)
- Fonts & Graphics: Monotype TrueType / OpenType, WTLE for global language support; graphics formats BMP, GIF, PNG, PCX
Build Quality & Usability
- Chassis: Rugged all‑metal frame, fast ribbon and label loading
- Sensors: Dual sensors, dual media guides, tear‑bar pressure tuning—maximum accuracy
- Display options:
- PD45S: 3.5″ touchscreen or 2.36″ keypad LCD;
- PD45: 2.36″ keypad + LED feed button
- Ease of maintenance: Front-accessible printhead and roller for quick cleaning/replacement
Physical & Environmental
- Dimensions: 438 × 270 × 249 mm (L×H×W = 17.24″×10.63″×9.80″)
- Weight: ~9.25 kg (20.4 lb); PD45S touchscreen version slightly heavier at ~9.34 kg
- Operating range: 5–40 °C; Storage: –20–70 °C; Humidity 20–85% non‑condensing
- Power: 100–240 V AC, 50/60 Hz
Why It’s Optimized for Industrial Use
- High throughput: Up to 250 mm/s ensures fast label output in busy environments
- Wide media/ribbon capacity: Long ribbons (450 m) and big rolls reduce downtime
- Flexible connectivity: Ethernet, serial, USB, Wi‑Fi, upgradeable for evolving network setups
- Robust build and easy maintenance: Metal housing and swappable parts minimize service disruptions
- Smart on‑device apps: C# support allows execution of workflows without a PC
- Compatibility: Wide command set and SAP/Oracle support ensure seamless integration
Summary Table
| Category | PD45 / PD45S |
| Resolutions | 203 / 300 dpi |
| Speed | 50–250 mm/s (2–10 ips) |
| Media width | 20–114 mm |
| Ribbon length | Up to 450 m |
| Memory | 128 MB Flash + 128 MB RAM + USB |
| Connectivity | USB, serial, Ethernet; Wi‑Fi optional |
| Languages | C#, DPL, DP, IPL, ZPL-II, FP, XML, PDF |
| Display | 2.36″ LCD keypad (PD45); 3.5″ touch (PD45S) |
| Dimensions / Weight | 438×270×249 mm / ~9.25 kg |
| Env. Specs | 5–40 °C, 20–85% RH non-condensing |
PD45/PD45S is a rugged, high-capacity industrial workhorse, excelling in environments that require fast, reliable label printing, long media/ribbon runs, flexible connectivity, and smart on-printer apps. Choose the touchscreen PD45S if you prefer intuitive local control and advanced accessories (cutter, peeler, rewinder). If you need a more basic rugged setup, the PD45 with keypad delivers robust performance without extras.
Application use cases
Manufacturing & Production
- Product identification, asset tracking, work-in-progress labeling on assembly lines—rugged metal frame resists dust/debris.
- Dual-sensor positioning ensures accurate label placement (as small as 5 mm) vital in manufacturing precision.
Transportation, Logistics & Warehousing
- Shipping, pallet, bin, and slot labeling for high-volume warehouse operations at speeds up to 10 ips (250 mm/s).
- Large glass media window and easy side-loading reduce downtime and improve throughput.
Healthcare & Pharmaceuticals
- Prints patient wristbands, specimen labels, drug barcodes, and compliance tags—dual thermal modes support diverse medical media.
Retail & Government
- Ideal for shelf tags, product labels, event badges, ID printing, and regulatory labelling across retail and public sector use.
Enterprise & IT Environments
- On-printer Smart Printing (via C# apps) allows edge workflows without tethering to a PC.
- Supports enterprise integrations (SAP, Oracle WMS), compatible with BarTender, NiceLabel, SOTI Connect, CUPS/Linux, InterDriver Windows.
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